Rolling Diameter Up To 330mm Cold Pilger Rolling Mill Featuring PLC Control System Optimizing Metal Tube Rolling Process

Product Description:

The Cold Pilger Mill is an advanced industrial machine designed to produce high-precision seamless pipes and tubes through the Cold Pilger Extrusion Process. This state-of-the-art equipment is widely recognized for its ability to deliver superior dimensional accuracy, excellent surface finish, and outstanding mechanical properties, making it an essential asset in various manufacturing sectors such as aerospace, automotive, energy, and construction.

One of the key features of the Cold Pilger Rolling Mill is its versatility in handling a broad size range. It is capable of processing pipes with an outer diameter (OD) ranging from 6mm to 159mm and wall thicknesses from 0.5mm up to 12mm. This extensive size range allows manufacturers to produce a wide variety of pipe dimensions to meet diverse application requirements. Whether small-diameter precision tubes or larger structural pipes are needed, the Cold Pilger Pipe Mill ensures consistent quality and performance.

The Cold Pilger Extrusion Process employed by this mill is a highly efficient metal forming technique that involves the cold rolling of hollow tubes under controlled pressure and temperature conditions. The process starts with a hollow billet, which is then incrementally shaped and reduced in diameter and wall thickness by the pilger rolls. This method enhances the material’s mechanical properties through work hardening, resulting in improved strength, ductility, and surface integrity without the need for additional heat treatment.

The Cold Pilger Mill operates within a rolling temperature range from room temperature up to 800℃, enabling it to handle a variety of materials while maintaining optimal processing conditions. The ability to roll at comparatively low temperatures helps in preserving the metallurgical structure and prevents undesirable grain growth, which is crucial for applications requiring high-quality seamless pipes.

Another standout characteristic of this equipment is its impressive rolling pressure capability, which can reach up to 500MPa. This high pressure ensures effective material deformation and precise control over the final dimensions of the pipes. The robust mechanical design of the Cold Pilger Pipe Mill ensures stability and reliability during operation, minimizing downtime and maximizing productivity.

The Cold Pilger Rolling Mill is equipped with a sophisticated PLC Control System that automates and monitors the entire rolling process. The programmable logic controller ensures precise control over rolling speed, pressure, temperature, and dimensional parameters, resulting in consistent product quality and reduced human error. The system also facilitates real-time data acquisition and process optimization, enabling operators to make informed adjustments and maintain peak performance.

In terms of material compatibility, the Cold Pilger Mill is highly adaptable. It can process a wide range of metals including carbon steel, stainless steel, copper, aluminum, and various other alloys. This flexibility makes it suitable for producing pipes and tubes for different industrial applications, from corrosion-resistant stainless steel tubing for chemical plants to lightweight aluminum pipes for transportation and construction industries.

In summary, the Cold Pilger Mill represents a cutting-edge solution for manufacturers seeking precision, efficiency, and versatility in seamless pipe production. Its extensive size range, advanced PLC Control System, capability to operate at rolling temperatures up to 800℃, and high rolling pressures up to 500MPa make it a reliable and effective tool for the Cold Pilger Extrusion Process. Whether working with carbon steel, stainless steel, copper, aluminum, or other materials, this Cold Pilger Pipe Mill ensures superior product quality and consistent performance, fulfilling the demanding requirements of modern industrial applications.

Features:

• Product Name: Cold Pilger Mill
• Material: Carbon Steel, Stainless Steel, Copper, Aluminum, Etc.
• Rolling Force: Up To 4500KN
• Rolling Diameter: Up To 330mm
• Application: Pipe, Tube, Cylinder, Etc.
• Suitable for Cold Pilger Reduction Mill processes
• Ideal as a Cold Pilger Pipe Mill for precise pipe forming
• Efficient Cold Pilger Extrusion Mill for high-quality tube production

Technical Parameters:

Applications:

The Cold Pilger Mill, model 12000DS-A, manufactured by Sinopack in China, is a highly advanced and versatile piece of equipment designed for precise metal rolling applications. Its capability to operate at rolling temperatures ranging from room temperature up to 800℃ makes it suitable for a wide range of materials and processing requirements. This Cold Pilger Rolling Mill excels in delivering exceptional rolling accuracy of up to 0.5mm, ensuring the production of high-quality pipes and tubes with consistent dimensions and surface finishes.

The Cold Pilger Pipe Mill is ideal for industries where precision and efficiency are paramount. It is extensively used in the manufacturing of seamless pipes and tubes for sectors such as oil and gas, chemical processing, aerospace, automotive, and construction. Thanks to its continuous and intermittent rolling methods, this Cold Pilger Pipe Mill can handle different production demands, whether for small batch sizes or large-scale continuous operations. Its processing speed of up to 40 meters per minute enhances productivity, making it an excellent choice for companies aiming to optimize their production lines.

With a rolling diameter capacity of up to 330mm, the Cold Pilger Rolling Mill can accommodate a variety of pipe sizes, catering to diverse application needs. It is particularly suitable for producing high-strength, seamless stainless steel, alloy steel, and other metal pipes that require superior mechanical properties and dimensional accuracy. The mill’s ability to work at room temperature to elevated temperatures up to 800℃ also allows it to process materials that require specific thermal conditions to achieve desired metallurgical structures.

This Cold Pilger Pipe Mill is commonly used in scenarios such as the production of precision tubing for hydraulic systems, heat exchangers, and medical instruments, where tight tolerances and flawless surface quality are critical. Additionally, it supports the fabrication of pipes used in high-pressure environments, ensuring reliability and safety in demanding conditions. The Sinopack 12000DS-A model offers flexibility and robustness, making it a preferred choice for manufacturers looking to enhance their cold pilger rolling capabilities with state-of-the-art technology.

Support and Services:

Our Cold Pilger Mill technical support and services are designed to ensure optimal performance and longevity of your equipment. We offer comprehensive installation guidance, routine maintenance, and troubleshooting assistance to minimize downtime and enhance productivity. Our team of experts provides on-site training and remote support to help your operators achieve the best results. Additionally, we supply genuine replacement parts and upgrades tailored to your specific mill configuration. With a commitment to excellence, our support services are aimed at maximizing the efficiency and reliability of your Cold Pilger Mill.

FAQ:

Q1: What is the brand name of the Cold Pilger Mill?

A1: The Cold Pilger Mill is manufactured by the brand Sinopack.

Q2: What is the model number of this Cold Pilger Mill?

A2: The model number of the Cold Pilger Mill is 12000DS-A.

Q3: Where is the Cold Pilger Mill produced?

A3: This Cold Pilger Mill is made in China.

Q4: What types of materials can be processed using the Sinopack 12000DS-A Cold Pilger Mill?

A4: The Sinopack 12000DS-A Cold Pilger Mill is designed to process various metals, including stainless steel, carbon steel, and other alloy tubes.

Q5: What are the primary applications of the Cold Pilger Mill model 12000DS-A?

A5: This Cold Pilger Mill is primarily used for producing seamless tubes and pipes with high precision, commonly used in industries such as aerospace, automotive, and energy.